Recycled Polyester Staple Fibre

End Use – Yarn Spinning

HIGH TENACITY - White / Black (Close to Virgin Fibre)

Unit 1.0. Dn 1.2. Dn 1.2. Dn 1.4. Dn 1.4. Dn 3.0. Dn 3.0. Dn 6.0. Dn
DENIER ~ ±0.02 ±0.02 ±0.02 ±0.02 ±0.02 ±0.05 ±0.05 ±0.40
LUSTURE ~ Semi dull Semi dull Black Semi dull Black Semi dull Black Semi dull
CUT LENGTH mm ±2 ±2 ±2 ±2 ±2 ±2 ±2 ±2
TENACITY gpd 6.50 6.50 6.10 6.40 6.10 5.80 5.60 5.55
TENACITY CV % 9.77 9.80 10.90 9.51 9.99 10.05 9.89 14.19
ELONGATION % 21.50 19.40 22.80 24.84 22.90 28.80 24.80 39.80
ELONGATION CV % 20.88 26.90 24.05 26.00 20.00 24.00 21.00 29.00
CRIMPS per inch 8 ~ 11 9 ~ 11 9 ~ 11 9 ~ 11 9 ~ 10 8 ~ 10 7 ~ 8 6 ~ 8
MOISTURE % 0.50 0.50 0.50 0.50 0.50 0.50 0.50 0.50
FUSE FIBRE 0.006 0.006 0.006 0.006 0.006 0.006 0.006 0.008 0.010
FINISH % 0.18 0.19 0.22 0.19 0.22 0.19 0.22 0.19
  1. Spinning yarns for apparel textiles, Ne 8 - 60s, open-end or ring-spun.
  2. It can be spun into yarns as 100% polyester or in blends with cotton, viscose or other natural and man-made fibers.
  3. Very close to virgin prime grade PSF.
  4. Cut lengths - 32, 38, 44, 51, 64, 76, 102, 128 mm.
  5. Suitable for high end Non wovens and Automotive non woven fabrics.
  6. Higher all around fastness.
  7. Also producing Low Shrinkage fibre of less than 2.5%.
Properties
Unit
Test Method
Fibre fitness
Denier
ASTM D 1577
Tenacity
GPD
ASTM D 3822
Elongation
%
ASTM D 3822
Crimps
Nos/cm
Company Standard
DHS at 180°c -30 minutes
%
ASTM D 5104
Finish
%
Company Standard

Medium Tenacity Semi Dull / Off White

Unit
1.5 Dn
3.0 Dn
1.5/2.5/6.0 Dn
DENIER
~
±0.05
±0.10
±0.10
LUSTURE
~
Semi Dull
Semi Dull
Trilobal
CUT LENGTH
mm
±2
±2
±2
TENACITY
gpd
5.15 - 5.30
4.2 - 4.5
4.0 - 4.3
TENACITY CV
%
15 (±2)
15 (±2)
15 (±2)
ELONGATION
%
24 to 28
35 to 40
35 to 40
ELONGATION CV
%
28
28
28
CRIMPS
per inch
8 to 10
8 to 9
8 to 9
MOISTURE
%
0.50
0.50
0.50
FUSE FIBRE
%
0.06
0.06
0.60
OPU
%
0.20
0.20
0.23
Cross Section
~
Round
Round
Triangular
  1. Spinning yarns for apparel textiles, Ne 8 - 40s, open-end or ring-spun.
  2. It can be spun into yarns as 100% polyester or in blends with cotton, viscose or other natural and man-made fibers.
  3. Good Substitute for virgin prime grade PSF
  4. Cut lengths - 32, 38, 44, 51, 64, 76, 102,128 mm.
  5. Trilobal: Suitable for making spun yarns which needs a good shiny luster.
Targeted to manufacture superior quality yarns to make medium priced suiting’s, dress materials and furnishing fabrics. These fabrics have superior luster and feel similar to higher priced worsted suiting and dress materials.

Dope Dyed Colours including Black

Unit
1.5 Dn
3.0 Dn
DENIER
~
±0.05
±0.10
LUSTURE
~
Dope Dyed
Dope Dyed
CUT LENGTH
mm
±2
±2
TENACITY
gpd
4.9 - 5.1
4.0 - 4.3
TENACITY CV
%
15 (±2)
15 (±2)
ELONGATION
%
24 to 30
35 to 40
ELONGATION CV
%
28
28
CRIMPS
per inch
8 to 10
8 to 9
MOISTURE
%
0.50
0.50
FUSE FIBRE
%
0.09
0.09
OPU
%
0.23
0.23
Cross Section
~
Round
Round
  1. Spinning yarns for apparel textiles, Ne 8 - 40s, open-end or ring-spun.
  2. It can be spun into yarns as 100% polyester or in blends with cotton, viscose or other natural and man-made fibers.
  3. Reproducibility of color and uniform shade available for larger orders.
  4. Dope dyed fibre has superior tenacity and cohesion properties and original spin finish as compared to disperse dyed fibre, resulting in trouble free working and higher productivity.
  5. Dope dyed fiber does not require additional spin finish application as in the case of disperse dyed fibre.
  6. Dope dyed fibre is eco-friendly as disperse dyed fibre cause water pollution, dye wastage.
  7. Higher all around fastness.
  8. Good Substitute for virgin prime grade PS F.
  9. Cut lengths - 32, 38, 44, 51, 64, 76, 102, 128 mm.
  10. Black and Dope dyed shades can also be available in 1.5/2.5/6.0 do Trilobal fiber.
GESL has successfully introduced around 200 shades and can further develop as per specific need of the customer.

End Use – Non Woven Fabric/Carpets/Felts

Semi Dull/Dope Dyed Colors including Black

Unit
1.5 Dn
3.0 Dn
1.5 Dn
3.0 Dn
DENIER
~
±0.05
±0.10
±0.05
±0.10
LUSTURE
~
Semi Dull
Semi Dull
Dope Dyed
Dope Dyed
CUT LENGTH
mm
±2
±2
±2
±2
TENACITY
gpd
5.15 - 5.30
4.2 - 4.5
5.0 - 5.1
4.0 - 4.3
TENACITY CV
%
15 (±2)
15 (±2)
15 (±2)
15 (±2)
ELONGATION
%
24 to 28
35 to 40
24 - 30
35 to 40
ELONGATION CV
%
28
28
28
28
CRIMPS
per inch
8 to 10
8 to 9
8 to 10
8 to 9
MOISTURE
%
0.50
0.50
0.50
0.50
FUSE FIBRE
%
0.06
0.06
0.09
0.09
OPU
%
0.20
0.20
0.23
0.23
Cross Section
~
Round
Round
Round
Round
 
Unit
6.0 Dn
15.0 Dn
6.0 Dn
15.0 Dn
DENIER
~
±0.07
±1.0
±0.07
±0.10
LUSTURE
~
Semi Dull
Semi Dull
Dope Dyed
Dope Dyed
CUT LENGTh
mm
±3
±3
±3
±3
TENACITY
gpd
3.8 - 4.0
3.5 - 3.8
3.5 - 4.0
3.5 - 3.8
TENACITY CV
%
15 (±2)
15 (±2)
15 (±2)
15 (±2)
ELONGATION
%
40 to 55
40 to 55
40 to 55
40 to 55
ELONGATION CV
%
30
30
30
30
CRIMPS
per inch
5 to 8
5 to 8
5 to 8
5 to 8
MOISTURE
%
0.50
0.50
0.50
0.50
FUSE FIBRE
%
0.15
0.15
0.20
0.20
OPU
%
0.20
0.20
0.25
0.25
Cross Section
~
Round
Round
Round
Round
  1. Dope Dyed color carries good fastness to washing and sunlight
  2. Any color can be produced in dope dyed as per customer requirement.
  3. High Elongation: Elongation can be set as per customer requirement from 40% to 75%.
  4. Low Shrinkage: Normal shrinkage in the fibre varies from 5% to 6%. G ESL can also produce low shrinkage fibre 2.5% to 3% for specific critical applications.

Semi Dull/Dope Dyed Colors including Black Commercial Quality

Unit
6 to 15 Dn
6 to 15 Dn
6 to 15 Dn
DENIER
~
±1.5
±1.5
±1.5
LUSTURE
~
Semi Dull
Dope Dyed Black
Dope Dyed Colours 
CUT LENGTH
mm
±3
±3
±3
TENACITY
gpd
3.0
2.8 - 3.0
2.8 - 3.0
ELONGATION
%
50 to 80
50 to 80
50 to 80
CRIMPS
per inch
3 to 4
5 to 7
5 to 8
MOISTURE
%
0.50
0.50
0.50
FUSE FIBRE
%
0.50
0.50 to 0.75
0.50
OPU
%
0.20
0.20
0.20
  1. Suitable for non woven carpets / backings / felt / puddings / other non woven products.
  2. A wide range of Dope Dyed shades available as per customer requirement.

End Use – Non Woven Carpets / Scrubber

Semi Dull/Dope Dyed Colours including Black

Unit
40 Dn
70 Dn
DENIER
~
±5.0
±5.0
LUSTURE
~
Semi Dull / Dope Dyed
Semi Dull / Dope Dyed
CUT LENGTH
mm
±5
±5
TENACITY
gpd
2.5 to 3.0
2.5 to 2.75
ELONGATION
%
90 to 100
90 to 100
CRIMPS
per inch
3 to 4
3 to 4
MOISTURE
%
0.50
0.50
FUSE FIBRE
%
0.9
0.9
OPU
%
0.20 - 0.25
0.20 - 0.25
  1. Specialty fibre suitable for Nonwoven.
  2. Any Dope Dyed Colors can be available.

End Use – Non Woven Carpets / Felts

Hollow Black / Dope Dyed Colours

Unit
40 Dn
70 Dn
DENIER
~
±1.0
±1.0
LUSTURE
~
Black
Dope Dyed Shades
CUT LENGTH
mm
±3
±3
TENACITY
gpd
3.0 to 3.2
3.3 to 3.5
ELONGATION
%
38
38
CRIMPS
per inch
5 to 7
5 to 7
MOISTURE
%
0.50
0.50
FUSE FIBRE
%
0.10
0.10
OPU
%
0.25 - 0.30
0.25 - 0.30
Hollowness
%
16 to 18
16 to 18
  1. Hollow Dope Dyed Black / Colored fibers are extensively used in Automotive applications.
  2. Any color can be produced in dope dyed as per customer requirement.
  3. 4 Dn and 15 Dn Hollow Fibre can also be produced in Dope Dyed.

Application : Fibre filling (Pillows, Quilts, Mattress, Soft Toys)

Hollow (Mechanical Crimp)

Unit
4.0 Dn
6.0 Dn
15.0 Dn
DENIER
~
±0.5
±1.0
±1.5
LUSTURE
~
Semi Dull
Semi Dull
Semi Dull
CUT LENGTH
mm
±3
±3
±3
TENACITY
gpd
3.5 to 3.7
3.5 - 3.7
3.0 - 3.5
ELONGATION
%
35
38
45
CRIMPS
per inch
5 to 7
5 to 7
5 to 7
MOISTURE
%
0.50
0.50
0.50
FUSE FIBRE
%
0.10
0.10
0.10
OPU
%
0.25 to 0.30
0.25 to 0.30
0.25 to 0.30
Hollowness
%
15 to 16
16 to 18
18 to 20

Hollow Congugated

Unit
6.0 Dn
15.0 Dn
DENIER
~
±1.0
±1.0
LUSTURE
~
Semi Dull
Semi Dull
CUT LENGTH
mm
±3
±3
TENACITY
gpd
3.5 - 3.7
3.0 - 3.7
ELONGATION
%
38
45
CRIMPS
per inch
4 to 6
4 to 6
MOISTURE
%
0.50
0.50
FUSE FIBRE
%
0.10
0.10
OPU
%
0.25 - 0.30
0.25 - 0.30
Hollowness
%
16 to 18
20 to 22
Hollow fibre can be available in Non Silicone / Silicone / Slick FR conforming to British Standard 5852

Recycled Polyester Spun Yarn

Spun Yarn Products

Specification for Ne 18s

Specification Tolerance Grade AA Grade A Grade AA Grade A Grade AA Grade A
Shade Grey Grey Black Black Dyed Dyed
Actual Count 18s Ne(± 0.3) 18.00 18.00 18.00 18.00 18.00 18.00
CSP (±150) 5500 4400 5200 4200 5400 4300
Uster % (± 0.40) 8.50 9.20 9.00 9.80 8.50 9.40
Thin(-50%) Per 100 Km(± 1) 0 0 0 1 0 1
Thik(+50%) Per 100 Km(± 4) 3 6 6 11 6 8
Neps (+200%) Per 100 Km(± 6) 22 35 27 90 39 28
Total IPI Per 100 Km(± 11) 25 41 33 102 45 37

Specification for Ne 30s

Specification Tolerance Grade AA Grade A Grade AA Grade A Grade AA Grade A
Shade Grey Grey Black Black Dyed Dyed
Actual Count 30s Ne(± 0.3) 30.00 30.00 30.00 30.00 30.00 30.00
CSP (±150) 4900 4200 4600 3600 4800 3700
Uster % (± 0.40) 10.50 11.00 10.50 10.50 10.50 11.50
Thin(-50%) Per 100 Km(± 2) 5 5 5 10 10 10
Thik(+50%) Per 100 Km(± 4) 5 15 5 25 20 15
Neps (+200%) Per 100 Km(± 6) 60 50 40 135 90 125
Total IPI Per 100 Km(± 12) 40 70 50 170 120 150

Specification for Ne 40s

Specification Tolerance Grade AA Grade A Grade AA Grade A Grade AA Grade A
Shade Grey Grey Black Black Dyed Dyed
Actual Count 40s Ne (± 0.3) 40.00 40.00 40.00 40.00 40.00 40.00
CSP (± 150) 4400 3600 4350 3450 1300 3550
Uster % (± 0.40) 11.70 12.00 11.70 12.50 11.70 12.20
Thin(-50%) Per 100 Km (± 2) 15 20 20 35 15 25
Thik(+50%) Per 100 Km (± 5) 20 30 15 40 25 30
Neps (+200%) Per 100 Km (± 15) 30 100 25 300 120 140
Total IPI Per 100 Km (± 20) 65 150 90 375 160 195

Filament Yarn Products

Specification for Ne 150s

Specification for Ne 300s

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